Supermarkets: carbon dioxide refrigeration weakens in heat waves
Why supermarket refrigeration with carbon dioxide loses efficiency in hot weather, and how to check a heat-wave control strategy before changing the plant.
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Carbon dioxide refrigeration loses efficiency in heat waves
What happens. Many stores have changed to central refrigeration with carbon dioxide as the refrigerant, because natural refrigerants are the direction the rules and the funding point to. In hot weather these systems run at high pressure, the gas cooler cannot reject the heat, and the system works far less efficiently or trips.
What it costs. Summer power bills rise exactly when the cabinets need the most cooling, and a trip on a hot weekend puts chilled goods at risk. Funding programmes for natural-refrigerant systems favour this technology, so many stores are committed to it (Umweltbundesamt).
Why the usual fix fails. Parallel compression and ejectors raise the efficiency, but they come with their own control settings. Transcritical systems are engineered for the climate of their region, and beyond that design point they can shut down on high discharge pressure (ESM Magazine).
How a fixed-price remote diagnosis checks it. From your refrigeration logs (pressures, temperatures, compressor and ejector states, power) and the outdoor temperature I check how the system behaves on hot days and where a different high-pressure setpoint or ejector control would help. The fixed-price remote diagnosis tells you whether predictive control of the high pressure is worth it, and what it would take on your systems.
Background: Economic predictive control
Check it on your plant first: a fixed-price remote diagnosis
EUR 4,500 net · 5 working days · remote · availability on request · freelance or through temporary agency work
Within a fixed scope and at a fixed price, I review your data, control structure and measurements remotely and tell you whether the problem on this page is behind your symptoms and what fixing it would take. You get a short summary for decision-makers and a technical report for your engineers.